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Manufacturing Excellence
Our Faisalabad integrated facility combines European cutting automation, Japanese sewing precision, and sustainable washing technology to deliver consistent quality at global scale.
Our Manufacturing Process
From concept to global delivery.
Design — Conceptualization & Tech Packs
Translating concepts and fashion sketches into standardized technical specifications.
Design
Translating concepts and fashion sketches into standardized technical specifications.
Pattern Making
Precision CAD pattern creation, digital size grading, and 3D virtual fitting simulation.
Sampling
Dedicated R&D sample room crafting proto, fit, and pre-production sample garments.
Fabric Inspection
Comprehensive raw material testing for yarn count, GSM, shrinkage, and colorfastness.
Cutting
High-speed automated laser cutting and zero-waste pattern nesting.
Printing
Advanced screen printing, DTF, high-density puff, and water-based eco inks.
Embroidery
Intricate high-density embroidery, 3D puff patches, and metallic thread detailing.
Sewing
Lean progressive bundle system with Juki & Brother automated sewing stations.
Quality Control
Rigorously audited AQL 1.5 final inspections and metal detection tunnels.
Packing
Automated tunnel steam ironing, individual poly-bagging, and barcode boxing.
Export
Direct container loading and ocean/air freight dispatch to worldwide destinations.
Manufacturing Capabilities
Equipped with industry-leading machinery and specialized teams for uncompromising quality.
Design and Pattern
Our dedicated design team develops creative concepts, design options, and customized mood boards based on each customer’s vision. Expert CAD pattern making, grading, and size development ensure accurate, production-ready specifications. From concept to final pattern, we combine creativity, fit, fabric efficiency, and production requirements.
- Creative concept & mood board development
- Expert CAD pattern making & digitizing
- Precision size grading across all size charts
- 3D virtual fitting & sample simulation
- Fabric yield & consumption optimization
- Production-ready tech pack formulation
Printing and Embroidery
Our in-house printing and embroidery team develops customized artwork, print concepts, and embroidery options based on each customer’s requirements. We offer a wide range of techniques including screen printing, DTF, puff, sublimation, heat transfer, and high-quality embroidery. From artwork development to sampling and bulk production, we ensure consistent quality, sharp detailing, and production-ready execution.
- Screen printing, DTF & sublimation techniques
- 3D puff ink & high-density specialty prints
- Tajima multi-head industrial embroidery
- Custom artwork & placement optimization
- Oeko-Tex certified eco-friendly inks
- Bulk print & stitch colorfastness assurance
Stitching & Garment Assembly
Our skilled stitching team handles a wide range of garment constructions with precision, consistency, and attention to detail. We develop production-ready samples and support different styles, fabrics, constructions, and finishing requirements. From first sample to bulk production, we maintain consistent workmanship, quality control, and efficient production standards.
- Automated Juki & Brother sewing lines
- Specialized seam construction & edge finishing
- Synchronized progressive bundle system
- Inline quality audit at every workstation
- Sample to bulk workmanship consistency
- High-capacity daily production output
Finishing and Packing
Our finishing team ensures every garment meets the required quality, appearance, and presentation standards before shipment. We provide pressing, thread trimming, folding, tagging, labeling, poly-bagging, and customized packing according to customer requirements. From final inspection to carton packing, we ensure garments are shipment-ready, properly protected, and presented to international standards.
- Industrial steam tunnel pressing & trimming
- Custom woven label, hangtag & neck tag application
- EAN/UPC barcode SKU scanning & labeling
- Individual poly-bagging & master carton packing
- AQL 1.5 final inspection & metal detection
- Shipment-ready container loading protection
Design and Pattern
Our dedicated design team develops creative concepts, design options, and customized mood boards based on each customer’s vision. Expert CAD pattern making, grading, and size development ensure accurate, production-ready specifications. From concept to final pattern, we combine creativity, fit, fabric efficiency, and production requirements.
Technical Specifications
- Creative concept & mood board development
- Expert CAD pattern making & digitizing
- Precision size grading across all size charts
- 3D virtual fitting & sample simulation
- Fabric yield & consumption optimization
- Production-ready tech pack formulation
Printing and Embroidery
Our in-house printing and embroidery team develops customized artwork, print concepts, and embroidery options based on each customer’s requirements. We offer a wide range of techniques including screen printing, DTF, puff, sublimation, heat transfer, and high-quality embroidery. From artwork development to sampling and bulk production, we ensure consistent quality, sharp detailing, and production-ready execution.
Technical Specifications
- Screen printing, DTF & sublimation techniques
- 3D puff ink & high-density specialty prints
- Tajima multi-head industrial embroidery
- Custom artwork & placement optimization
- Oeko-Tex certified eco-friendly inks
- Bulk print & stitch colorfastness assurance
Stitching & Garment Assembly
Our skilled stitching team handles a wide range of garment constructions with precision, consistency, and attention to detail. We develop production-ready samples and support different styles, fabrics, constructions, and finishing requirements. From first sample to bulk production, we maintain consistent workmanship, quality control, and efficient production standards.
Technical Specifications
- Automated Juki & Brother sewing lines
- Specialized seam construction & edge finishing
- Synchronized progressive bundle system
- Inline quality audit at every workstation
- Sample to bulk workmanship consistency
- High-capacity daily production output
Finishing and Packing
Our finishing team ensures every garment meets the required quality, appearance, and presentation standards before shipment. We provide pressing, thread trimming, folding, tagging, labeling, poly-bagging, and customized packing according to customer requirements. From final inspection to carton packing, we ensure garments are shipment-ready, properly protected, and presented to international standards.
Technical Specifications
- Industrial steam tunnel pressing & trimming
- Custom woven label, hangtag & neck tag application
- EAN/UPC barcode SKU scanning & labeling
- Individual poly-bagging & master carton packing
- AQL 1.5 final inspection & metal detection
- Shipment-ready container loading protection
Why Leading Brands Choose Urban Studio Apparel
We deliver Fortune 500 manufacturing consistency, competitive Pakistani sourcing costs, and transparent English-speaking account management.
Talk to Sourcing ManagerEthical & Audited
WRAP and BSCI audited facilities ensuring fair wages and worker safety.
Rapid 7-Day Sampling
Dedicated R&D sampling line for fast prototype approvals before mass production.
Direct Mill Pricing
Located in Faisalabad's textile hub, cutting middleman yarn & fabric costs.
Karachi Port Logistics
Seamless container loading with direct ocean vessel shipping worldwide.
Additional Advantages
International Certifications
Our facilities adhere to world-class social, environmental, and quality standards for global enterprise buyers.
WRAP
Worldwide Responsible Accredited Production
Promoting safe, lawful, humane, and ethical manufacturing standards worldwide.
BSCI
Business Social Compliance Initiative (amfori)
Ensuring workplace health, fair remuneration, and ethical supply chain management.
SEDEX (SMETA)
Supplier Ethical Data Exchange - SMETA 4-Pillar Audit
Comprehensive 4-pillar audit covering labor standards, health, safety, and business ethics.
C-TPAT
Customs Trade Partnership Against Terrorism (U.S. Customs)
Supply chain security certification for expedited U.S. customs clearance and container security.
GOTS
Global Organic Textile Standard
The worldwide leading textile processing standard for organic fibers.
GRS
Global Recycled Standard
Tracking and verifying recycled content in finished polyester and nylon garments.
OCS
Organic Content Standard
Verifying the presence and amount of organic material in a final product.
OEKO-TEX 100
OEKO-TEX Standard 100 Class I (Baby & Human Ecological)
Independent testing for harmful substances in textiles across all processing stages.
Inside Our Manufacturing Facility
Explore our Faisalabad facility equipped with 250+ automated machinery lines.
Global Export Routes
Shipped directly from our Faisalabad plant to Karachi Port, with direct vessel routes to major ports in North America, Western Europe, UK, UAE, and Australia.
Ready to Ship Your Order?
Our logistics team handles all documentation, customs clearance, and freight coordination.
Sourcing Cost & Lead Time Calculator
Get immediate ballpark metrics for your custom manufacturing project.
*Estimates are indicative only. Final pricing requires tech pack review and fabric confirmation.
Start OEM / ODM Project
Submit your garment specifications. Our account engineering team in Faisalabad will send a detailed quote within 12 hours.